Oxy-fuel Welding Wire

Wodon Wear-Resistant Welding Wire Product Overview

Wodon wear-resistant welding wire is a premium product meticulously crafted to meet the exacting demands of various industrial welding applications. Engineered with advanced alloy formulations and manufactured under strict quality control, it is designed to enhance the durability and performance of welded components subjected to abrasive, erosive, and impact forces.

 Key Features                                                                                                                      

Superior Alloy Composition: Comprises a precisely balanced blend of alloying elements including chromium (Cr), molybdenum (Mo), tungsten (W), and vanadium (V). This unique combination imparts outstanding hardness, toughness, and wear resistance to the welded deposits. The chromium content forms a protective oxide layer, enhancing corrosion resistance, while the other elements contribute to the formation of hard carbides and intermetallic compounds, fortifying the weld against wear and impact.

Exceptional Welding Performance: Exhibits excellent arc stability, ensuring a smooth and consistent welding process. The wire feeds evenly and continuously, minimizing the occurrence of welding defects such as porosity and inclusions. Low spatter generation reduces post-welding cleanup, saving time and effort. Additionally, it offers good slag detachability, facilitating the removal of slag after welding and leaving a clean and smooth weld surface.

High Temperature Resistance: Can withstand elevated temperatures without significant degradation of its mechanical properties. This makes it suitable for applications in high-temperature environments such as in the manufacturing of industrial furnaces, heat exchangers, and power generation equipment. The alloying elements in the welding wire provide thermal stability and prevent softening or deformation at high temperatures.

Customizable Welding Solutions: Available in a variety of diameters and packaging options to suit different welding machines and project requirements. Whether it’s for manual welding, semi-automatic, or fully automatic welding processes, Wodon offers the right welding wire to ensure optimal results. The flexibility in diameter selection allows for precise control over the welding current and heat input, enabling welders to achieve the desired weld bead geometry and penetration.

Specification                                                                                          

Wire Diameter: Available in 1.0mm, 1.2mm, 1.6mm, 2.0mm, 2.4mm, 2.8mm, 3.2mm. The tolerance is controlled within ±0.05mm. 

Tensile Strength: Ranges from 600MPa to 1000MPa, depending on the specific product series. 

Elongation: Not less than 15% - 20%. 

Impact Toughness: From 40J/cm² to 80J/cm² at room temperature, varying with different applications. 

Chemical Composition: Carbon ©: 0.1% - 0.4%; Manganese (Mn): 0.5% - 1.5%; Silicon (Si): 0.3% - 1.0%; Chromium (Cr): 5% - 25% (based on the grade); Molybdenum (Mo): 0.5% - 2.0%; Nickel (Ni): 1% - 5% (in some formulations). 

Welding Current Range: For 1.0mm - 1.2mm wire, Manual Metal Arc Welding (MMA) is 80A - 180A, and Gas Metal Arc Welding (MIG/MAG) is 120A - 250A. For 2.4mm - 3.2mm wire, MMA is 180A - 350A, and MIG/MAG is 280A - 450A. 

Packaging: Wound on spools, sealed in plastic bags, labeled with detailed product information, and packed in boxes or crates for bulk orders. 

Quality Standards: Complies with ISO 9001, AWS, EN (where applicable).

 Applications                                                                                                                        

Mining Industry: Ideal for welding and repairing wear-prone components in mining machinery, such as truck liners, hopper liners, chute feeder liners, crusher parts, and conveyor pipes. The high-chromium content in our welding wire provides superior resistance to abrasion and impact, significantly extending the service life of these critical components.

Construction Machinery: Commonly used for enhancing the durability of heavy-duty construction equipment like bulldozers, excavators, loaders, and graders. The welded parts, such as bucket teeth, cutting edges, and chassis components, can withstand the severe wear and impact encountered during earthmoving, excavation, and material handling operations. This leads to increased equipment reliability and productivity.

Metallurgical Industry: Applied in the welding and refurbishment of steelmaking and metal processing equipment, including furnace linings, rollers, molds, and shears. The high-temperature resistance and wear resistance of the welding wire enable it to endure the extreme conditions of molten metal, slag, and high mechanical stresses. It helps maintain the integrity and performance of the metallurgical equipment, ensuring consistent product quality.

Power Generation: Suitable for welding wear-resistant components in power plants, such as turbine blades, boiler tubes, and coal pulverizer parts. The wire’s ability to resist erosion from steam, ash, and coal particles, as well as its high-temperature stability, contributes to the efficient and reliable operation of power generation systems. It helps prevent premature failure of critical components and reduces the frequency of maintenance and replacement.

Chemical Industry: Suitable for transporting various corrosive chemicals, acids, and alkalis. The excellent corrosion resistance of the pipes makes them a safe and reliable choice for chemical processing plants, preventing leaks and contamination.

 FQS                                                                                                                                               

Q1: How does Wodon wear-resistant welding wire compare to other similar products in the market? 

A1: Wodon wear-resistant welding wire stands out due to its superior alloy composition, which results in enhanced hardness, toughness, and wear resistance. Its excellent welding performance, including stable arc, low spatter, and good slag detachability, also gives it an edge. Additionally, our strict quality control and customization options make it a preferred choice for many industrial applications.

Q2: Can I use Wodon welding wire with my existing welding equipment? 

A2: Wodon wear-resistant welding wire is compatible with most standard welding equipment, including manual metal arc (MMA) welders, gas metal arc (MIG/MAG) welders, and tungsten inert gas (TIG) welders. However, it’s recommended to adjust welding parameters based on the wire diameter and specific welding project requirements. Our technical team can provide detailed parameter setting guidance.

Q3: What is the recommended pre-welding and post-welding treatment for using Wodon welding wire? 

A3: Before welding, thoroughly clean the base material to remove any dirt, rust, or oil to ensure good welding quality and adhesion. Depending on the application, post-welding heat treatment may be necessary to relieve residual stress and improve the mechanical properties of the welded joint. Our technical team can provide specific advice based on the material and welding conditions.

Q4: How do I store Wodon wear-resistant welding wire to maintain its quality?

 A4: Welding wire should be stored in a dry, cool, well-ventilated area, away from moisture, heat, and direct sunlight. It is recommended to store the wire in its original packaging until use to prevent contamination. Properly stored, the wire can maintain its quality for over two years.