Wear-resistant plates have extensive applications in the cement plant industry, mainly reflected in the following aspects:

1.Mill system:

    -Mill liners: The mill is a key equipment in cement production. During operation, the steel balls, materials, etc. inside the mill will cause strong friction and impact on parts such as the mill cylinder and end cover. The liners made of wear-resistant plates installed inside the mill can protect the cylinder and end cover from wear and extend the service life of the mill. For example, the liners made of materials such as high-chromium cast iron wear-resistant plates and high manganese steel wear-resistant plates have high hardness and toughness and can withstand the complex working conditions inside the mill.

    -Diaphragm plates: Diaphragm plates are used to divide the mill into different compartments to enable the materials to complete the grinding process gradually inside the mill. The diaphragm plates need to withstand the scouring and wear of the materials. Therefore, using wear-resistant plates to make diaphragm plates can improve their wear resistance and service life and ensure the normal operation of the mill.

2.Conveying equipment:

    -Belt conveyors: In the cement production process, a large amount of materials need to be conveyed by belt conveyors. Components such as the idlers, rollers, and conveyor belts of belt conveyors are prone to wear, especially when conveying materials with higher hardness such as limestone and clinker. Using wear-resistant plates in these easily worn parts can enhance the wear resistance of the components and reduce the maintenance and replacement frequency of the equipment. For example, inlaying wear-resistant plates on the surface of the idlers or using wear-resistant plates to make the shell of the rollers can effectively improve the service life of the belt conveyors.

    -Screw conveyors: Screw conveyors are used to convey powdery or granular materials. Their screw blades and shells will be subject to the friction and wear of the materials. Using wear-resistant plates to make screw blades and shells can improve the wear resistance of the screw conveyors and ensure the smooth conveying of materials.

    -Bucket elevators: Bucket elevators are used to vertically lift materials. Components such as the buckets and chains of bucket elevators are prone to wear. Using wear-resistant plates to make the buckets can increase the strength and wear resistance of the buckets and reduce the damage of the buckets; using chain plates or pin shaft sleeves made of wear-resistant plates on the chains can improve the wear resistance and service life of the chains.

3.Crushing equipment:

    -Crusher hammers: Crushers are equipment used in cement production to crush raw materials such as limestone and gypsum. The hammers are the key components of the crushers and are prone to wear. Using wear-resistant plates to make hammers or surfacing wear-resistant materials on the surface of the hammers can improve the wear resistance of the hammers, extend the service life of the hammers, and reduce production costs.

    -Crusher liners: Liners need to be installed inside the crushing cavity of the crusher to protect the crushing cavity from the wear of the materials. The liners made of wear-resistant plates have good wear resistance and impact resistance and can withstand the high stress and strong impact inside the crusher to ensure the normal operation of the crusher.

4.Separator equipment:

    -Separator blades: Separators are used to classify and screen the materials after cement grinding. The blades are the key components of the separators and need to rotate at high speed to achieve material classification. The blades will be subject to the scouring and wear of the materials during rotation. Using wear-resistant plates to make the blades or spraying wear-resistant coatings on the surface of the blades can improve the wear resistance and service life of the blades.

    -Separator air ducts: There will be high-speed flowing dust-containing gas in the air ducts of the separators, and the inner walls of the air ducts will be subject to the scouring and wear of the dust in the gas. Using wear-resistant plates to make the inner lining of the air ducts can reduce the wear of the air ducts and ensure the normal operation of the separators.

5.Waste heat power generation system:

    -Waste heat boiler pipes: A large amount of waste heat is generated during cement production. Through the waste heat power generation system, this waste heat can be converted into electrical energy. The waste heat boiler is the core equipment of the waste heat power generation system. There will be high-temperature and high-pressure steam and hot water flowing inside the pipes, and the inner walls of the pipes are prone to corrosion and wear. Using wear-resistant plates to make the pipes of the waste heat boiler can improve the wear resistance and corrosion resistance of the pipes and ensure the safe operation of the waste heat power generation system.

    -Steam turbine blades: Steam turbines are the power equipment of the waste heat power generation system. The blades are the key components of the steam turbines and need to rotate at high speed under the action of high-temperature and high-pressure steam. The blades will be subject to the scouring and wear of the steam during rotation. Using materials with good wear resistance to make the blades or performing strengthening treatment on the surface of the blades can improve the wear resistance and service life of the blades.

6.Other equipment:

    -Chutes: During cement production, materials need to be conveyed and transferred through chutes. The inner walls of the chutes will be subject to the friction and impact of the materials and are prone to wear. Using wear-resistant plates to make the inner lining of the chutes can reduce the wear of the chutes and improve the service life of the chutes.

    -Bunkers: Bunkers are used to store various raw materials and finished products during cement production. The inner walls of the bunkers will be subject to the friction and wear of the materials. Installing wear-resistant plates on the inner walls of the bunkers can reduce the wear of the bunkers and ensure the normal use of the bunkers.